5,000 psi seal test directed at rotating cement head operating conditions


Introduction to rotating cement heads
One of the critical steps in completing an oil or gas well is pumping cement into the well annulus that is located between the casing and the bore of the well. Among other things, cementing provides zonal isolation, and provides support and protection for the casing. Rotation of the casing string during the cementing job helps to expel drilling fluid from the contact area between the casing and the formation, and to provide more even cement distribution—and is more effective than reciprocation. Rotation during the cementing operation typically involves the use of a rotating cement head (RCH) and pressures less than 5,000 psi.

A seal test directed at rotating cement head operating conditions
Kalsi Engineering just completed a 4,800 to 5,000 psi (33.09 to 34.47 MPa) rotary seal test of -303 plastic lined seals that was directed at rotating cement head type operating conditions. Although we recommend the use of floating metal backup rings to provide the smallest possible extrusion gap clearance for such high pressure sealing conditions, this 50 hour high pressure seal test omitted the backup rings. Instead of backup rings, a housing was used that established a relatively large diametric extrusion gap clearance of 0.020” (0.51mm). The mandrel was rotated at 80 ft/minute (0.41 m/s), and the seal lubricant was an ISO 150 viscosity grade lubricant that was maintained at ~110°F (43.3°) As shown by the representative image included below, the seals were in excellent condition at the conclusion of the test.

The use of floating backup rings (described our rotary seal handbook) allows even higher pressures and speeds to be achieved.

Call or e-mail to discuss your rotating cement head sealing requirements
Contact us to discuss how Kalsi Seals can be used to make your cement head swivel more reliable in higher speed and pressure operating conditions, or to request a seal quote. For available sizes of plastic lined seals, see our shaft seal catalog.

This high pressure rotary shaft seal is still in excellent condition after 50 hours of 4,800 to 5,000 psi (33.09 to 34.47 MPa) operation at 80 sfpm (0.41 m/s) while bridging 0.020” (0.51mm) diametric clearance between the seal housing and the rotating mandrel. The test was directed at rotating cement heads used for oilfield well cementing operations.
Cement head seal test results —This high pressure rotary shaft seal is still in excellent condition after 50 hours of 4,800 to 5,000 psi (33.09 to 34.47 MPa) operation at 80 sfpm (0.41 m/s) while bridging 0.020” (0.51mm) diametric clearance between the seal housing and the rotating mandrel. The test was directed at rotating cement head swivels used for oilfield well cementing operations.